PREFAB FOUNDATIONS — WAN-NSO SIGNATURE SYSTEMS

Foundations are the single most important determinant of modular performance and lifespan. WAN-NSO engineered its systems to solve the limitations of traditional modular foundations, which often fail due to soil instability, poor load distribution, thermal expansion, moisture intrusion, or insufficient anchoring.

Each WAN-NSO foundation system is built on five engineering priorities:

Structural load-handling
Soil-movement adaptation
Moisture and corrosion protection
Thermal stability
Fast deployment with minimal site disruption

The four systems below cover 100% of the terrain and climate types encountered across the U.S., Caribbean, South America, Europe, Middle East, and Africa.

A. SmartGeo Flex-Pier System™

Adaptive pier foundation for unstable or sensitive soils

The SmartGeo Flex-Pier System™ was engineered to solve one of the biggest problems in modular construction: soil movement.

Many regions — especially coastal zones, tropical areas, clay-rich soils, and seismic territories — experience:

seasonal expansion and contraction
differential settlement
rising moisture tables
micro-seismic vibrations

Traditional concrete piers cannot adapt to these changes, causing misalignment, door sticking, cracks, plumbing disconnection, and structural warping.

The WAN-NSO solution eliminates these problems.

Technical Features

1. High-compression nano-enhanced concrete piers

The pier columns contain nano-silica additives that:

reduce micro-voids inside the concrete
dramatically improve internal bonding
lower permeability (water cannot easily penetrate)
increase compressive strength and flexibility

This allows the piers to maintain integrity even when the soil beneath expands, contracts, or shifts.

2. Adjustable micro-leveling stanchions (±18 mm tolerance)

This component is what makes SmartGeo “flexible”:

Allows fine adjustment after installation
Corrects settlement that occurs over months or years
Prevents misalignment of modular units
Keeps doors, windows, plumbing, flooring, and rooflines perfectly aligned

Instead of re-shimming or lifting the entire structure, installers simply adjust the stanchions.

3. Vibration-isolation pads

These engineered pads are placed between the pier head and the modular chassis.

Their purpose:

absorb seismic vibration
prevent oscillation damage
protect the structure from repetitive ground movement
reduce stress on welded and bolted connection points

These pads are especially beneficial in the Caribbean, California, and parts of South America.

Deployment Advantages

Superior performance in unstable and moisture-prone soils

Perfect for:

flood zones
clay soils that swell or shrink
areas with seismic micro-vibrations
locations with inconsistent soil compaction

Rapid installation (Hours, not days)

SmartGeo piers require:

no large excavations
no soil replacement
minimal equipment
minimal curing time

Long-term structural alignment

Over the building’s lifespan, adjustments can be made without lifting or relocating the structure.

This makes SmartGeo ideal for:

modular homes
office pods
classrooms
health clinics
lightweight industrial spaces

B. NanoBond Reinforced Slab System™

High-performance slab engineered for extreme loads

The NanoBond Slab System™ is a monolithic slab engineered to handle extremely high loads while maintaining structural integrity in all climates.

This system was created for environments where traditional slabs crack due to:

thermal expansion
moisture cycling
uneven curing
heavy modular footprints
vibration or machinery loading

Technical Enhancements

1. Nanoparticle-modified concrete matrix

Nano-silica and nano-alumina change the internal chemistry of concrete, giving it:

denser crystal formation
faster and more uniform hydration
fewer internal voids
higher tensile and flexural strength

In simple terms:
The slab becomes harder, stronger, more stable, and more resistant to cracking.

2. Dual-fiber reinforcement system

Two types of fibers work together:

Polymer microfibers:

control early shrinkage cracks
prevent surface weakening
increase slab elasticity

Steel microfilaments:

carry tensile loads
improve impact resistance
stabilize the slab under heavy point loads

This combination creates a slab capable of handling repetitive weight, stacking loads, and heavy machinery.

3. Thermal-stability aggregates

These aggregates significantly reduce thermal expansion and contraction, making the slab ideal for:

deserts
snow regions
tropical humidity
rapidly changing temperatures

This ensures the slab will not crack from heat stress or freeze–thaw cycling.

Load Capacity

Supports up to 95,000 lbs footprint — enough for:

stacked modular homes
industrial container units
commercial pods
machinery housing
large prefabricated buildings

This slab system is the go-to solution for any structure requiring high durability and long-term performance.

C. Hybrid Steel Raft Foundation™

Light, fast, corrosion-resistant foundation for varied terrain

The Hybrid Steel Raft Foundation™ is engineered for sites where a traditional slab or deep excavation is not feasible.

Common conditions:

rocky terrain
high water table
flood-prone zones
areas with strict limits on excavation

It combines a steel structural grid with a reinforced base layer to create a stable, durable foundation that spreads load efficiently.

System Characteristics

1. Hot-dip galvanized steel frame (70+ year corrosion resistance)

Steel members are submerged in molten zinc, forming a coating that protects against:

salt spray
humidity
chemical corrosion
oxidation

Perfect for coastal and island environments.

2. Integrated vapor barrier membrane

This protects the structure from rising moisture, reducing:

mold risk
mildew
corrosion
insulation inefficiency

3. Pre-engineered anchor plates

These plates are designed to match:

ISO container corner castings
modular chassis connection nodes
custom prefab steel frameworks

This allows for bolt-fastening and immediate load transfer.

Advantages

1–3 day deployment

Ideal for rapid-response projects.

Excellent load distribution

Prevents differential settling — one of the main causes of modular failures.

Minimal site disruption

No need for:

deep excavation
heavy machinery
large concrete pours

Perfect for protected environmental zones.

D. Elevated Pile-Grid System™

Engineered for coastal, hurricane, and flood-prone regions

This system is a deep-foundation grid designed for locations facing extreme weather, storm surges, or unstable marine soil.

Technical Strengths

1. Marine-grade steel piles with nano-ceramic coating

Prevents corrosion from:

saltwater
coastal humidity
alkaline soils
storm debris moisture

Nano-ceramic coatings bond chemically with steel, creating a barrier comparable to military-grade anti-corrosion systems.

2. Deep anchoring profiles (15–25 ft)

Depth depends on:

soil class
tidal impact
expected wind loads
flood heights

Deep piles provide:

uplift resistance
lateral stability
protection from soil washout

3. Hurricane tie-down system (up to 175 mph winds)

This includes:

steel tension rods
reinforced anchor plates
load-distribution brackets

These prevent the structure from lifting, sliding, or twisting during severe storms.

4. Diagonal cross-bracing reduces lateral drift

This stiffens the pile grid, preventing:

sway
vibration
oscillation
structural racking

Ideal For

This foundation is used across regions such as:

Gulf of Mexico
Caribbean
East Africa’s coastal zones
Middle Eastern waterfront developments