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Depot: 45 Alvar St, New Orleans, LA 70126

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90 Ton Die Casting Machine

SKU
LPM-3636
Availability
In stock
Ships from
New Orleans, LA

Sale Original price was: $39,875.00.Current price is: $28,965.00.

Unit price. Flat-rate delivery within the United States: $575 added at checkout — how delivery works.

Request a quote

Overview

90 Ton Die Casting Machine | 90 Ton Zinc & Lead Hot Chamber Die Casting Machine – ZL-90

High-Performance 90T Hot Chamber Die Casting Machine for Zinc and Lead Alloy Manufacturing

Precision Casting. Intelligent Control. Built for Continuous Production.

The ZL-90 Hot Chamber Die Casting Machine is a heavy-duty, fully automated die casting solution engineered for high-volume production of zinc and lead alloy components. Designed to deliver exceptional casting consistency, fast cycle times, and reliable long-term operation, this machine is widely utilized in hardware manufacturing, automotive component production, electrical accessories, sanitary fittings, decorative products, and industrial casting applications.

Featuring a 900 kN locking force, intelligent PLC-based control system, multi-stage injection control, and advanced hydraulic technology, the ZL-90 combines production efficiency with precision molding performance. Its robust double-toggle clamping structure, automatic lubrication system, and intelligent mold adjustment technology ensure stable operation even under demanding manufacturing conditions.

The machine is suitable for manufacturers seeking reliable, high-output die casting equipment capable of producing complex zinc and lead alloy components with excellent dimensional accuracy and surface quality.


Designed for High-Efficiency Die Casting Operations

The ZL-90 is specifically developed for hot chamber die casting applications where production speed, repeatability, and process control are essential.

Common applications include:

  • Zinc alloy die casting
  • Lead alloy casting
  • Electrical components
  • Lock and hardware manufacturing
  • Automotive fittings
  • Decorative metal products
  • Plumbing and sanitary fittings
  • Industrial machinery components
  • Consumer metal products
  • Precision cast parts

Its advanced hydraulic and injection systems provide consistent metal flow and improved casting quality throughout production cycles.


Key Features & Benefits

900 kN High-Strength Clamping System

The ZL-90 utilizes a robust double-toggle locking structure manufactured from high-strength spheroidal graphite iron castings.

Benefits include:

  • Exceptional clamping rigidity
  • Improved mold protection
  • Stable injection performance
  • Reduced flash formation
  • Enhanced casting consistency

The system delivers a locking force of 900 kN (90 Tons), making it suitable for a broad range of zinc and lead casting applications.


Intelligent Multi-Stage Injection Control

The injection system incorporates:

  • Large-diameter logic valves
  • Precision flow control valves
  • Four-stage injection adjustment
  • Independent pressure regulation

Advantages include:

  • Faster injection response
  • Reduced hydraulic vibration
  • Improved filling accuracy
  • Enhanced casting surface quality

This level of control allows operators to optimize performance for different mold designs and alloy compositions.


High-Efficiency Twin Pump Hydraulic System

The machine utilizes a high and low-pressure dual-pump hydraulic design.

Key advantages:

  • Reduced energy consumption
  • Improved hydraulic efficiency
  • Faster machine response
  • Lower operating costs
  • Reduced noise levels

This energy-efficient system contributes to improved productivity while maintaining stable operating performance.


Intelligent Automatic Mold Adjustment System

The planetary gear mold adjustment mechanism is powered by a dedicated hydraulic motor.

Features include:

  • Automatic mold positioning
  • Intelligent mold thickness calculation
  • Simplified mold replacement
  • Improved setup efficiency

The system reduces downtime between production runs and improves overall workflow efficiency.


Precision Hydraulic Control

The hydraulic system incorporates double proportional control technology for accurate adjustment of:

  • Injection pressure
  • Injection speed
  • Mold opening speed
  • Mold closing speed
  • Ejector functions

This allows operators to fine-tune machine performance for optimal casting quality.


Automatic Centralized Lubrication System

The integrated lubrication system automatically supplies lubrication based on machine operating cycles.

Benefits include:

  • Reduced maintenance requirements
  • Extended machine lifespan
  • Improved component protection
  • Consistent lubrication performance

This feature minimizes operator intervention while protecting critical moving components.


Adjustable Hydraulic Ejector System

The hydraulic ejector unit offers:

  • Adjustable ejection speed
  • Smooth operation
  • Enhanced part removal
  • Improved mold protection

This contributes to consistent production quality and reduced mold wear.


Advanced PLC Control System

The ZL-90 is equipped with an intelligent computer-controlled operating system designed for efficient production management.

Key Functions Include:

  • Real-time machine monitoring
  • Production parameter control
  • Failure diagnosis and alarm systems
  • Multi-language operation
  • Process optimization

The large-screen LCD display supports both Chinese and English language interfaces.


Intelligent Production Data Storage

The control system can store up to:

100 Mold Programs

Stored parameters include:

  • Injection times
  • Pressure settings
  • Travel distances
  • Mold thickness
  • Cycle configurations
  • Speed parameters

This significantly reduces setup time when switching between production jobs.


High-Precision Mold Positioning

An integrated electronic ruler positioning system provides:

Positioning Accuracy:

0.1 mm

Benefits include:

  • Consistent mold closing
  • Improved casting accuracy
  • Reduced setup adjustments
  • Enhanced repeatability

Premium Component Configuration

The ZL-90 incorporates globally recognized industrial components.

Control System

  • Siemens 200 PLC System (Germany)

Hydraulic Components

  • YUKEN (Japan)
  • Rexroth (Germany)
  • Vickers (USA)

Electrical Components

  • Schneider Electric (France)

Sealing Systems

  • Sealtech (Hong Kong)
  • Veco (France)

These premium components help ensure long-term reliability and stable production performance.


Technical Specifications

Specification ZL-90
Machine Type Hot Chamber Die Casting Machine
Model ZL-90
Locking Force 900 kN
Die Opening Stroke 268 mm
Ejector Force 60 kN
Maximum Ejector Stroke 65 mm
Die Height Range 140–350 mm
Tie Bar Diameter 60 mm
Space Between Tie Bars 360 × 360 mm
Injection Position 0 / -50 mm
Plunger Stroke 130 mm
Traverse Stroke 210 mm
Maximum Injection Force 65 kN
Hydraulic Pressure 13 MPa
Motor Power 11 kW
Oil Tank Capacity 220 L
Accumulator Capacity 20 L
Machine Weight 4200 kg
Machine Dimensions 4050 × 1550 × 1920 mm

Casting Performance

Specification Value
Maximum Shot Weight 1.2 – 1.4 kg
Crucible Capacity (Zinc) 400 kg
Diesel Furnace Consumption 4.8 kg/h
Electric Furnace Consumption 30 kW

Standard Equipment

Included with the machine:

  • Double-toggle locking mechanism
  • Four-stage injection control system
  • Intelligent PLC control system
  • Automatic lubrication system
  • Hydraulic ejector system
  • Core pulling device
  • Mold adjustment system
  • Power-saving twin pump hydraulic system
  • Electronic mold positioning ruler
  • LCD operation display

Applications

The ZL-90 is suitable for producing:

Zinc Die Cast Components

  • Locks
  • Hinges
  • Handles
  • Decorative hardware

Automotive Parts

  • Brackets
  • Connectors
  • Precision fittings

Electrical Components

  • Switch housings
  • Connectors
  • Electrical fittings

Industrial Products

  • Mechanical components
  • Equipment accessories
  • Consumer metal products

Why Choose the ZL-90 Die Casting Machine?

The ZL-90 combines intelligent automation, advanced hydraulic technology, and premium international components to deliver exceptional die casting performance.

Its high-strength clamping system, precise injection control, and automated production capabilities help manufacturers achieve higher output, better casting quality, and reduced operating costs.

Whether producing zinc alloy hardware, electrical components, automotive parts, or industrial products, the ZL-90 offers the reliability, precision, and efficiency required for modern die casting operations.


Installation, Training & Technical Support

To support successful machine deployment, professional after-sales services include:

  • Machine installation
  • Commissioning assistance
  • Operator training
  • Process optimization guidance
  • Technical troubleshooting

A qualified engineer can be dispatched to the customer’s facility upon machine delivery.


Warranty

The ZL-90 includes:

Manufacturer Warranty

  • 12 Months for Main Machine Components
  • 3 Months for Wear and Consumable Parts

Warranty coverage applies under normal operating conditions and proper maintenance procedures.


Request a Customized Quotation

Contact our technical sales specialists today to discuss alloy requirements, production targets, furnace configurations, automation options, or to request a customized quotation tailored to your manufacturing operation.