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Depot: 45 Alvar St, New Orleans, LA 70126

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138 Ton Zinc Hot Chamber Die Casting Machine with Servo System

SKU
LPM-3838
Availability
In stock
Ships from
New Orleans, LA

Sale Original price was: $58,000.00.Current price is: $47,859.00.

Unit price. Flat-rate delivery within the United States: $575 added at checkout — how delivery works.

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Overview

138 Ton Hot Chamber Die Casting Machine | DM138T 138 Ton Zinc Hot Chamber Die Casting Machine

High-Speed Automatic Hot Chamber Die Casting Machine for Zinc & Zamak Alloy Production

Fast Injection. Intelligent Servo Control. Precision Casting for High-Volume Manufacturing.

The DM138T 138 Ton Zinc Hot Chamber Die Casting Machine is a high-performance automatic die casting solution engineered for the efficient production of zinc and Zamak alloy components. Designed with a high-speed injection system, intelligent servo-driven hydraulics, precision PLC control, and an advanced five-point toggle clamping mechanism, the DM138T delivers exceptional casting quality, production consistency, and energy efficiency for modern manufacturing environments.

With a 1,380 kN (138 Ton) clamping force, independent high-speed accumulator injection technology, and fully programmable hydraulic controls, this machine is capable of producing high-density, precision-cast components with excellent surface finish and dimensional accuracy.

The DM138T is ideally suited for manufacturers producing automotive hardware, electronic components, decorative fittings, sanitary products, furniture hardware, locks, precision engineering parts, and a wide variety of zinc alloy castings.


Built for High-Speed Zinc & Zamak Die Casting

The DM138T has been specifically developed to optimize every stage of the hot chamber die casting process while reducing production costs and improving casting consistency.

It is ideal for manufacturing:

  • Zinc alloy components
  • Zamak castings
  • Precision hardware
  • Automotive fittings
  • Decorative metal products
  • Electrical connectors
  • Furniture accessories
  • Plumbing components
  • Consumer products
  • Industrial mechanical parts

Its intelligent automation platform ensures stable production while reducing operator intervention and minimizing downtime.


Key Features & Benefits

High-Speed Precision Injection System

At the heart of the DM138T is a high-response injection unit designed for rapid metal filling and excellent casting repeatability.

The system features:

  • Independent high-speed accumulator
  • Large hydraulic storage capacity
  • Stable injection force
  • Four-stage injection adjustment
  • Smooth hydraulic response
  • Fast cycle operation

This advanced configuration minimizes hydraulic pressure fluctuations while ensuring complete mold filling for complex casting geometries.

Benefits

  • Higher casting density
  • Superior surface finish
  • Reduced porosity
  • Faster production cycles
  • Excellent repeatability

Intelligent Servo Hydraulic Drive System

The machine is equipped with a modern servo-driven hydraulic power system that automatically adjusts output according to production demand.

Advantages

  • Significant energy savings
  • Reduced hydraulic oil temperature
  • Faster response times
  • Lower operating costs
  • Stable machine performance
  • Reduced hydraulic throttling losses

Compared to conventional hydraulic systems, the servo drive substantially improves production efficiency while lowering energy consumption.


Single-Proportional Hydraulic Control

The intelligent proportional hydraulic system provides independent adjustment of pressure and speed throughout every machine movement.

Benefits include:

  • Smooth action transitions
  • Improved process stability
  • Better casting consistency
  • Reduced impact on molds
  • Longer machine lifespan

Operators can fine-tune production parameters for different casting requirements, ensuring maximum flexibility across multiple product designs.


Heavy-Duty Clamping System

The DM138T incorporates a reinforced five-point toggle clamping mechanism engineered for long-term durability and exceptional locking performance.

Construction Features

  • Four high-tensile steel guide pillars
  • High-frequency hardened surfaces
  • Hard chrome plated guide columns
  • High-strength ductile iron platens
  • Five-point toggle linkage system

Benefits

  • Strong clamping force
  • Excellent wear resistance
  • Improved mold protection
  • Reduced machine vibration
  • Extended equipment service life

Multi-Level Clamping Pressure Control

The clamping system supports:

  • Multi-stage pressure adjustment
  • Variable speed control
  • Low-pressure mold protection

This allows operators to optimize mold closing performance while reducing unnecessary stress on tooling.


Balanced Hydraulic Ejection System

The hydraulic ejector system provides:

  • Adjustable ejection speed
  • Balanced ejection force
  • Smooth casting removal
  • Reduced deformation risk

This improves finished product quality while protecting delicate casting features.


Automatic Centralized Lubrication System

The machine utilizes an intelligent point-by-point automatic lubrication system designed to maximize mechanical reliability.

Features

  • Programmable lubrication intervals
  • Even lubricant distribution
  • Automatic liquid level monitoring
  • Pressure alarm protection

Advantages

  • Reduced wear
  • Extended machine life
  • Lower maintenance costs
  • Improved production reliability

Intelligent Electrical Control System

The PLC-based electrical control platform offers comprehensive machine management capabilities.

Functions Include

  • Production parameter storage
  • Intelligent diagnostics
  • Self-monitoring system
  • Real-time machine supervision
  • Automatic fault alarms

The system stores multiple production programs, allowing operators to quickly recall optimized settings for repeat manufacturing.


Flexible Mold Compatibility

The multi-position injection mechanism allows the machine to accommodate molds with varying structural designs.

Benefits include:

  • Faster mold changeovers
  • Greater production flexibility
  • Improved equipment utilization
  • Reduced setup time

Advanced Manufacturing Technology

The DM138T is manufactured using precision CNC machining equipment and standardized production procedures to ensure exceptional component accuracy and machine reliability.

Premium hydraulic and electrical components sourced from internationally recognized brands further enhance long-term operational performance.


Applications

The DM138T is ideal for manufacturing:

Automotive Industry

  • Zinc brackets
  • Handles
  • Trim components
  • Precision mechanical parts

Electrical & Electronics

  • Connectors
  • Electrical housings
  • Switchgear accessories
  • Communication hardware

Furniture Hardware

  • Hinges
  • Drawer fittings
  • Decorative accessories
  • Lock mechanisms

Plumbing & Sanitary Products

  • Faucet components
  • Valve parts
  • Decorative fittings

Consumer Goods

  • Sporting goods
  • Household hardware
  • Decorative zinc products
  • Industrial accessories

Technical Specifications

Clamping Unit

Specification Value
Model DM138T
Machine Type Hot Chamber Die Casting Machine
Clamping Force 1380 kN (138 Ton)
Clamping Stroke 350 mm
Ejecting Force 90 kN
Maximum Ejecting Stroke 85 mm
Tie Bar Spacing 440 × 440 mm
Die Platen Size 660 × 720 mm

Injection Unit

Specification Value
Injection Force 108 kN
Injection Stroke 145 mm
Injection System High-Speed Accumulator Type
Injection Speed Fully Adjustable
Multi-Position Injection Yes

General Specifications

Specification Value
Machine Structure Horizontal
Hydraulic System Servo Drive + Single Proportional Control
Lubrication System Automatic Centralized Lubrication
Safety Certification CE Certified
Warranty One Year
After-Sales Service Technical Support Provided
Machine Dimensions 4900 × 1600 × 2200 mm
Machine Weight 5800 kg
Production Capacity Up to 500 Units Per Year

Standard Equipment

Included with every machine:

  • Servo hydraulic drive system
  • Intelligent PLC control platform
  • High-speed accumulator injection system
  • Automatic centralized lubrication
  • Five-point toggle clamping mechanism
  • Adjustable hydraulic ejector
  • Low-pressure mold protection
  • Hydraulic core-pulling valve
  • Complete operating documentation

Optional customization is available to meet specific mold designs, production processes, and automation requirements.


Why Choose the DM138T?

The DM138T combines fast injection technology, intelligent servo hydraulics, precision clamping, and advanced automation to deliver exceptional casting performance for zinc and Zamak alloy production.

Its energy-efficient design, programmable production control, and robust mechanical construction enable manufacturers to increase productivity while maintaining outstanding casting quality and reducing operating costs.

For businesses seeking a dependable hot chamber die casting solution capable of supporting continuous industrial production, the DM138T represents an excellent investment in efficiency, reliability, and long-term manufacturing performance.


Warranty & Technical Support

The DM138T includes a One-Year Manufacturer Warranty covering defects in materials and workmanship under normal operating conditions.

Comprehensive after-sales services include:

  • Machine installation guidance
  • Remote technical support
  • Operator training
  • Process optimization assistance
  • Spare parts consultation
  • Online maintenance support

Request a Customized Quotation

Contact our technical sales team today to discuss production capacity, mold compatibility, automation options, installation requirements, or to request a customized quotation tailored to your zinc die casting operation.